Plastic injection molding is the manufacturing process where melted plastics are injected into a mold to form the shape for a desired part. These plastic can create items ranging from simple plastic covers to complex parts such as motors, gears, or even car body panels. Our process is efficient yet personalized as our designers and technicians will work with you to see your designs and products come to life and to make any adjustments necessary. If you are unsure whether or not your products require injection molding. Please read through the following FAQ or send us an email at info@hungkuan.com>.

1. Do I need to have a complete design by the time I request for a mold?

No. At Hung Kuan we have onsite engineers and industrial designers with over 50 years of experience. They can guide you through the process of designing molds and parts in order to meet your project’s needs. Our designers and engineers are experts in processing sketches and blueprints and can quickly turn a concept into a product. In addition, our engineers can help you choose your resin and production method based on the specific requirements of your project.

2. Is it expensive to have a mold constructed?

Hung Kuan customizes every mold and prices may range based on mold complexity and the number of cavities required. A mold typically costs thousands of dollars; however, depending on the quantity of the order, Hung Kuan has a special rebate program to reimburse the cost of the mold. To find out more about this, please mention “free custom molds” when requesting a quote. (Note: once the order is complete the customer (you) own the mold)

3. How long does it take to have a mold constructed? And when can I expect my project to be completed?

A mold can take anywhere from 6 to 10 weeks depending on the complexity of the mold and the number of revisions required. Depending on the quantity of products needed, production and shipping may take a few additional weeks. Our turnover is typically faster than the industry standard but please ensure adequate lead time for your orders. Rush orders may be available upon request. When placing a rush order, please notify our representatives during the initial quotation.

4. What type of material should I use and how much will it cost?

The type of material required will be determined by the function of the product. Hung Kuan offers a range of medium to high quality plastics that are lightweight, heat resistant, and can withstand pressure. Material and production costs will be determined based on the complexity of the mold, the quality of the plastic, and the number of units required for production. For an accurate quote of your project, request a quote here.

5. If I have a small quantity order, can you still produce it?

Yes. We can produce orders from 100 units to 1,000,000+ units. While smaller quantity units may be slightly more expensive, we understand that not all businesses require the same amount of volume. We especially want to partner with small businesses and startups to ensure they have manufacturing options available.

5. How can I ensure that my idea will not be stolen?

To ensure our customers have the utmost privacy and protection from intellectual property theft, we offer non-disclosure agreements for all molds and products we produce.

6. What type of materials does Hung Kuan use in its injections?

Hung Kuan can produce products using: ABS, Acrylic, Nylon, Polyester, Polycarbonate, Polyethylene, Polypropylene, Styrene, and more.

7. What certifications does Hung Kuan have?

Hung Kuan has the following certifications:
ISO9001:2008, ISO14001:2004, OHSAS18001:2007, and is UL listed.

8. What is your production capacity?

Hung Kuan has 47 sets of injection machines with clamping forces ranging from 50 tons to 150 tons of pressure. Running 24 hours a day, Hung Kuan has a daily production capacity of 1,000,000 pieces (1 million cavities).

9. What other companies have you worked with in the past?

Hung Kuan has been in the plastic injection industry for over 25 years and has worked with some of the largest electronics companies in the world, some of our clients include: ASUS, DELL, HP, Lenovo, Samsung, Toshiba, and many more. For a list of our clients, please visit our company history page.

10. Does Hung Kuan offer any other services?

Yes. Hung Kuan also offers packaging, silk screening, laser engraving, die casting, and other services. For more details on our services, please contact us at info@hungkuan.com